Nuclear Steam Generator Replacement


Plant:
Project:
Unit:
Location:
Owner:
Contractor:
Year:

Salem Nuclear Generating Station
Salem Steam Generator Replacement
Unit #2
Hancocks Bridge, NJ
PSE&G (Public Service Electric & Gas)
Raytheon Engineers & Constructors, Inc.
1996-1997









Scope:

Bigge Power Constructors, as subcontractor to Raytheon, performed the following nuclear steam generator (SG) work involving heavy lift and heavy transportation.

  • Engineered solutions to the SG lifts and transportation
  • Installed specialized Bigge SG lifting equipment in Salem Containment
  • Lifted and removed four existing 375-ton Salem SG’s from Containment
  • Received barge delivered Seabrook SG’s and transported to Salem Containment
  • Lifted SG’s to elevated equipment hatch, moved into Containment, upended, lifted, and set four 375-ton replacement SG’s

Job Challenges:

Bigge Power Constructors successfully dealt with the following challenges on this project.

  • Simultaneous operations at two nuclear power plant facilities under tight schedules
  • Handling eight SG’s, a total of 3,000 tons
  • Engineering unique solutions including an up-ending cart, gantry and platform for elevated equipment hatch, and a runway system
  • Utilizing Temporary Lifting Device for lifting and setting SG’s
  • Utilizing Bigge’s Allied crane for handling equipment in Containment
  • Transportation of SG’s by platform trailer and barge
  • Barge transportation, requiring two barge / tug units, handled by Bigge
Bigge Power Constructors
Revised March 10, 2005

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