Nuclear Reactor Vessel Head Replacement


Plant:
Project:
Unit:
Location:
Owner:
Contractor:
Year:

Farley Units #2 (924 MW)
Reactor Vessel Closure Head Replacement Projects
Unit #2
Dothan, AL
Southern Nuclear Operating Co.
Westinghouse Electric Co.
2005 (September)









Scope:

Bigge Power Constructors, as subcontractor to Westinghouse, performed the following nuclear reactor vessel head (RVH) replacement work involving heavy lift and heavy transportation.

  • Engineered custom solutions for the plant’s head and Containment equipment hatch located at grade
  • Fabricated lifting and skidding devices and runways to move the RVH heads
  • Ensured devices account for RVH with CRDM’s attached
  • Ensured devices account for extremely tight clearances through equipment hatches
  • Removed the existing RVH from Containment
  • Installed specialized Bigge handling equipment in Containment including a through-hatch runway system
  • Moved into Containment, upended, lifted and set replacement RVH with CRDM’s attached
  • Packaging old RVH for disposal

Job Challenges:

Bigge Constructors successfully dealt with the following challenges on this project.

  • Engineering unique solution to RVH accounting for CRDM’s, tight clearances and at grade equipment hatch
  • Handling, skidding and rotating the RVH with CRDM’s attached
  • Handling and lifting RV heads with CRDM’s attached approximately 150 tons
  • Beat critical path schedule while achieving low dose and safe operations
Bigge Power Constructors
Revised July 18, 2005

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