Nuclear Reactor Vessel Head Replacement


Plant:
Project:
Location:
Owner:
Contractor:
Year:

Millstone Unit #2
Reactor Vessel Closure Head Replacement Projects
Waterford, CN

Westinghouse Electric Co.
2005 (April)









Scope:

Bigge Power Constructors, as subcontractor to Westinghouse, performed the following nuclear reactor vessel head (RVH) replacement work involving heavy lift and heavy transportation.

  • Engineered custom solutions for the plant’s head and Containment circumstances
  • Fabricated lifting and skidding devices to move the RVH heads
  • Ensured devices account for RVH with CRDM’s attached
  • Ensured devices account for extremely tight clearances through equipment hatches with the RVH only 2” in diameter smaller than the equipment hatch
  • Installed specialized Bigge handling equipment at Containment consisting of a platform trailer, specialized cantilever beams, lifting gantry, A Frames and wheels
  • Removed the existing RVH from Containment
  • Moved into Containment, upended, lifted and set replacement RVH with CRDM’s attached
  • Transported RVH and installed Duratek container and trans-loaded for road travel to disposal

Job Challenges:

Bigge Constructors successfully dealt with the following challenges on this project.

  • Engineering unique solution to RVH accounting for CRDM’s, tight clearances and the at-grade equipment hatch access
  • Bigge created an industry-first cantilever lifting system which placed no load on the Reactor
  • Building floors and coped with the lack of space for a through-hatch runway
  • Handling and lifting RV heads with CRDM’s attached, approximately 150 tons
  • Beating the critical path schedule while achieving low dose and safety
Bigge Power Constructors
Revised March 11, 2005

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