Nuclear Reactor Vessel Head Replacement


Plant:
Project:
Location:
Owner:
Contractor:
Year:

Prairie Island Unit #1 (522 MW)
Reactor Vessel Closure Head Replacement Projects
Red Wing, MN
Nuclear Management Co.
Westinghouse Electric Co.
2006 (April)









Scope:

Bigge Power Constructors, as subcontractor to Westinghouse, performed the following nuclear reactor vessel head (RVH) replacement work involving heavy lift and heavy transportation.

  • Engineered custom solutions for the plant’s head and Containment circumstances
  • Fabricated lifting and skidding devices and runways to move the RVH heads
  • Ensured devices account for RVH with CRDM’s attached
  • Ensured devices account for tight clearances through equipment hatches
  • Received new MHI RVH, stored, moved, upended and disassembled container
  • Moved Duratek transportation container into Containment, upended, and placed on RVH
  • Installed specialized Bigge handling equipment in Containment including a through-hatch runway system
  • Removed the existing RVH from containment inside the Duratek container
  • Moved into Containment, upended, lifted and set replacement RVH with CRDM’s attached
  • Lifted original RVH in Duratek container to off road hauler for disposal

Job Challenges:

Bigge Constructors successfully dealt with the following challenges on this project.

  • Engineered unique solution to RVH accounting for CRDM’s, tight clearances and the elevated Containment Building equipment hatch access
  • Handled, skidded and rotatedg the RVH with CRDM’s attached
  • Handed and lifted RV heads with CRDM’s attached, approximately 150 tons
  • Beating the critical path schedule while achieving low dose and safety
Bigge Power Constructors
Revised March 05, 2007

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