Nuclear Reactor Vessel Head Replacement
Plant:
Project:
Location:
Owner:
Contractor:
Year:
Prairie Island Unit #2 (522 MW)
Reactor Vessel Closure Head Replacement Projects
Red Wing, MN
Nuclear Management Co.
Westinghouse Electric Co.
2005 (April)
Scope:
Bigge Power Constructors, as subcontractor to Westinghouse, performed the following nuclear reactor vessel head (RVH) replacement work involving heavy lift and heavy transportation.
- Engineered custom solutions for the plant’s head and Containment circumstances
- Fabricated lifting and skidding devices and runways to move the RVH heads
- Ensured devices account for RVH with CRDM’s attached
- Ensured devices account for tight clearances through equipment hatches
- Received new MHI RVH, stored, moved, upended and disassembled container
- Moved Duratek transportation container into Containment, upended, and placed on RVH
- Installed specialized Bigge handling equipment in Containment including a through-hatch runway system
- Removed the existing RVH from containment inside the Duratek container
- Moved into Containment, upended, lifted and set replacement RVH with CRDM’s attached
- Lifted RVH in Duratek container to off road hauler for disposal
Job Challenges:
Bigge Constructors successfully dealt with the following challenges on this project.
- Engineering unique solution to RVH accounting for CRDM’s, tight clearances and the elevated equipment hatch access
- Handling, skidding and rotating the RVH with CRDM’s attached
- Handling and lifting RV heads with CRDM’s attached, approximately 150 tons
- Beating the critical path schedule while achieving low dose and safety
Bigge Power Constructors
Revised November 14, 2005
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