Nuclear Reactor Vessel Head Replacement


Plant:
Project:
Unit:
Location:
Owner:
Contractor:
Year:

Salem Nuclear Generating Station
Reactor Vessel Closure Head Replacement
Unit #1
Salem, NJ
PSE&G
Framatome ANP
2005 (October)









Scope:

Bigge Power Constructors, as subcontractor to Framatome ANP, performed the following nuclear reactor vessel head (RVH) replacement work involving heavy lift and heavy transportation, assisting in the achievement of a WORLD RECORD 25-day, 6-hour and 3-minute refueling outage.

  • Engineered and fabricated a lifting and skidding device to move the RV head with the CRDM’s attached
  • Designed devices to hold the CRDM’s in place while rotation of the RV head occurs
  • Designed devices needed to handle an RV head with tight clearances to the elevated (approx. +40’) Containment equipment hatch
  • Installed specialized Bigge lifting equipment in Containment including a through-hatch runway system and an in containment gantry lifting system
  • Transported RVH and CRDM assembly on platform trailers
  • Removed the existing RV head from Containment
  • Moved into Containment, rotated, lifted and set the new RV head assembly

Job Challenges:

Bigge Constructors successfully dealt with the following challenges on this project.

  • Engineered unique solution to RVH with CRDM’s attached
  • Handling, skidding, and rotating RVH with CRDM’s attached
  • Containment hatch opening elevated approximately +40’ above grade
  • Containment hatch opening with only tight clearances to the RV head
Bigge Power Constructors
Revised November 11, 2005

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